Standard Annual Checklist :

AIRCRAFT GENERAL STATUS

 
ATA-0400  100 Hour & annual inspection. ATA-0565  Service letters.
ATA-0510  Time & calendar limits. ATA-0570  Service instructions.
ATA-0520  Maintenance checks. ATA-0580  Pitot & static.
ATA-0550  Airworthiness directives. ATA-3505  Oxygen bottle hydro test.
ATA-0560  Service bulletins.  
Research by (__________)  

 

 

INSPECTION PREPARATIONS

  1. Clean aircraft as required for inspection.

  2. Perform maintenance run-up, record, enter discrepancies.

  3. Protect aircraft finish, upholstery and trim as required. 

  4. Note location of all personal effects and loose equipment, box, identify and store.

  5. Remove / open all necessary access doors, panels, fairings & retaining attach hardware with each item and store in orderly manner.

Completed by (_________)

 

 

PRELIMINARY INSPECTION / CONSIDERATIONS

Remove and ship out items requiring outside repairs & service.

Completed by (_________) Insp. (_________)

 

 

GROUND SUPPORT / HANDLING

 

ATA-0700  Hoisting fittings.

ATA-0910 Towing.

ATA-0710  Jack points.

ATA-1010  Mooring fittings.

ATA-0820  Leveling & weighing.

ATA-1025  Assist steps, handles & wing walks.

Researched by (__________)

 

 

 

PLACARDS / MARKINGS / EXTERIOR FINISH

 

ATA-1110  Exterior finish / N# markings.

ATA-1160  Instrument range.

ATA-1120  Exterior placards.

ATA-1165  Flight limitations placards.

ATA-1130  Interior placards.

ATA-1170  Exterior identification plate.

ATA-1150  Radio call placard.

 

Completed by (________) Insp. (__________)

 

 

 

DOCUMENTS

  1. Airworthiness certificate.

  2. FAA aircraft registration.

  3. Radio station license (International Ops).

  4. State registration. 

  5. Flight & owner’s manuals & pilot operating hand book.

  6. Check list & passenger briefing cards.

  7. Equipment List & weight & balance.

Completed by (_________) Insp. (_________)

 

 

DOORS / WINDOWS / CANOPY

 

ATA-5210  Passenger & crew doors.

ATA-5270  Door warning & flap lock out.

ATA-5211  Canopy.

ATA-5280  Landing gear doors.

ATA-5220  Emergency exits.

ATA-5290  Inspection & access panels.

ATA-5230  Cargo & baggage doors.

ATA-5610  Windshield & Canopy.

ATA-5235  Nacelle & wing locker doors.

ATA-5620  Passenger compartment window.

ATA-5240  Service doors.

ATA-5630  Door windows.

ATA-5250  Cabin dividers, curtains & doors.

ATA-5645  Sky light / Observation /Camera hole.

ATA-5260  Entrance stairs.

 

Completed by (_________) Insp. (_________)

 

 

 

EQUIPMENT / FURNISHINGS

 

ATA-2510-   Flight compartment.

ATA-2571-   Battery box, rack, vent, sump & drain.

ATA-2520-   Passenger compartment.

ATA-2575-   Seats safety restraints, mfr date (_____).

ATA-2550-   Baggage compartments.

ATA-2580-   Thermal  & noise insulation.

ATA-2562-   ELT functional check, Bat due (_____).

ATA-3830-   Relief tube.

ATA-2563-   Parachutes.

 

Completed by (_________) Insp. (_________)

 

 

 

SYSTEMS

 

 

CABIN ENVIRONMENTAL

ATA-2120  Air distribution system.

ATA-2121  Air distribution fan.

ATA-2130  Cabin pressure control system.

ATA-2131  Cabin pressure controller.

ATA-2132  Cabin pressure indicator.

ATA-2133  Outflow, safety & Dump valves.

ATA-2135  Pressurized fuselage drain valves.

ATA-2136  Pressurization seals, boots & gaskets.

ATA-2140  Heating system.

ATA-2150  Cabin cooling (air conditioning), check service compressor oil each 24 months. Service refrigerate as required.

ATA-2160  Cabin temperature control system.

Completed by (________) Insp. (_______)

 

 

AUTO FLIGHT

 

ATA-2210  Autopilot system.

ATA-2215  Autopilot main servo.

ATA-2211  Autopilot computer.

ATA-2216  Autopilot trim servo.

ATA-2212  Altitude controller. 

ATA-2250  Electric trim.

ATA-2213  Flight controller.

ATA-2255  Yaw damper.

ATA-2214  Autopilot trim indicator.

 

Completed by (_________) Insp. (_________)

 

 

 

COMMUNICATIONS

 

ATA-2310  Communications radios & PTT switches.

ATA-2360  Static discharging.

ATA-2330  Entertainment.

ATA-2365  Bonding & shielding.

ATA-2340  Inter phone & PA. 

ATA-2370  Audio & video monitoring.

ATA-2350  Mic-Phone jacks & cabin speaker. 

ATA-2390  Communications antennas.

Completed by (_________) Insp. (_________)

 

 

 

ELECTRICAL

ATA-2432  Batterys, date installed (__________)  Load test, holds (__________)  volts @ (__________) amps. 

ATA-2433  Emergency power & fields.                                              

ATA-2436  Regulators & voltage controls.

ATA-2437  Indicating. 

ATA-2440  External power.

ATA-2460  DC electrical power distribution.

ATA-2465  Circuit protection.

ATA-2470  Bonding and shielding.                     

Completed by (_________) Insp. (_________)

 

 

FIRE PROTECTION

 

ATA-2610  Detection system.

ATA-2621  Fire bottle, fixed.

ATA-2620  Extinguishing system.

ATA-2622  Portable fire extinguisher.

Completed by (_________) Insp. (_________)

 

 

                                                                       

FLIGHT CONTROL

 

ATA-2701  Control column, brake & steering.

ATA-2741  Stabilizer trim position indication.

ATA-2710  Aileron control system.

ATA-2742  Stabilizer actuator.

ATA-2711  Aileron trim control system.

ATA-2750  Flap control system.

ATA-2720  Rudder control system.

ATA-2751  Flap position indicating system.

ATA-2721  Rudder trim control system.

ATA-2752  Flap actuator.

ATA-2725  Ruddervator control system.

ATA-2760  Spoilers & speed brakes system.

ATA-2727  Ruddervator trim control system.

ATA-2761  Spoilers & speed brakes actuator.

ATA-2730  Elevator control system.

ATA-2770  Gust lock.

ATA-2731  Elevator trim control system..

ATA-2780  STOL devices & control system.

ATA-2735  Stabilator  control system.

ATA-2790  Surface control gap seals.

ATA-2737  Stabilator trim control system.

ATA-2795  Boundary layer control & vortex generators.

ATA-2740  Adjustable stabilizer control system.

 

Completed by (________) Insp. (_____)

 

 

 

FLIGHT CONTROL SURFACE TRAVELS / CABLE TENSIONS

Readings

Travel Spec.

Actual

Tension Spec. 

Actual

Aileron  

       

Aileron Trim Tabs

       

Rudder

       

Rudder Trim Tab

       

Elevator / Stabilator

       

Elev / Stab Tabs   

       

Flap  

       

Control Column

       

Completed by (_________) Insp.( _________)

 

 

FUEL

 

ATA-2805  Fuel caps & seals.

ATA-2823  Fuel selector, shutoff valve & drain.

ATA-2810  Fuel storage.

ATA-2824  Fuel transfer valves & pumps.

ATA-2812  Sump drains.

ATA-2840  Exterior fuel indicating.

ATA-2815  Fuel venting & vapor return check valves.

ATA-2841  Fuel quantity indicator.

ATA-2820  Fuel distribution hoses.

ATA-2842  Fuel quantity sensor & transmitter.

ATA-2821   Fuel filter & strainer. 

ATA-2844  Fuel press indicators & transducers.

ATA-2822  Fuel boost & Aux. pumps.

 

Completed by (_________) Insp.(_________)

 

 

 

HYDRAULIC

 

ATA-2910  Hydraulic distribution & hoses.

ATA-2915  Hydraulic pressure relief valve.

ATA-2911  Hydraulic accumulator.

ATA-2916  Hydraulic reservoir & venting.

ATA-2912  Hydraulic filter.

ATA-2917  Hydraulic pressure regulator.

ATA-2913  Hydraulic pump (electrical driven).

ATA-2931  Hydraulic pressure indicator.

ATA-2914  Standby & manual hydraulic pump.

ATA-2933  Hydraulic quantity indicator.

Completed by (_________) Insp. (_________)

 

 

 

ICE & RAIN PROTECTION

 

ATA-3010  Airfoil anti & de-ice system.

ATA-3040  Windshield anti ice & de-ice.

ATA-3020  Air intake anti & de-ice system. 

ATA-3060  Prop anti-ice & de-ice system.

ATA-3025  Lift detector heat. 

ATA-3075  Fuel vent heaters & ice protection.

ATA-3030  Pitot & Static anti ice system.

 

Completed by (_________) Insp. (_________)

 

 

 

INSTRUMENTS

 

ATA-3110  Instrument & control panels.

ATA-3130  Data recorder (hour meter).

ATA-3120  Independent instruments (clock, etc).

ATA-3150  Central warning & Annunciator.

Completed by (_________) Insp. (_________)

 

 

 

LANDING GEAR

 

ATA-3201  Wheel fairings, fenders & mud scrapers.

ATA-3240  Land gear brake system & hoses

ATA-3211  Main landing gear attach.

ATA-3242  Brakes.

ATA-3213  MLG strut, axle & torque links.

ATA-3243  Master cylinders & Anchors.

ATA-3220  Nose & tail landing gear.

ATA-3244  Tires, ply spec nose (_____)  main (_____).

ATA-3221  Nose & tail landing gear attachments.

ATA-3245  Tubes.

ATA-3222  Nose & tail struts, axles & torque links.

ATA-3246  Wheels, alignment & balance.

ATA-3230  Retract & extension system / hoses.

ATA-3250  LG steering system, lock & stops.

ATA-3231  LG door actuating system / hoses

ATA-3252  Shimmy damper.

ATA-3232  LG door actuators.

ATA-3260  Position, warning & safety squat.

ATA-3233  LG actuator switches & air speed switch.

ATA-3270  Tail skid.

ATA-3234  Landing gear selector.

 

ATA-3235  Emergency extension & blow down.

 

Completed by (_______) Insp. (_______)

 

 

 

LANDING GEAR SPECS / DIMENSIONS

 Limits

Specification / Limits

Actual Measurement

Min shock disc Clearance

N#

R#

L#

N#

R#

L#

Up lock cable tension  

N#

R#

L#

N#

R#

L#

Down lock over center 

N#

R#

L#

N#

R#

L#

Down lock clearance 

N#

R#

L#

N#

R#

L#

Up lock clearance 

N#

R#

L#

N#

R#

L#

Actuator cushion 

UP#

DN#

UP#

DN#

Min brake disc thickness

LEFT#

RIGHT#

LEFT#

RIGHT#

Completed by (_______) Insp. (_______)

 

 

LIGHTING

 

ATA-3305  Instrument & avionics lighting.

ATA-3330  Baggage compartment lighting.

ATA-3310  Flight compartment lighting.

ATA-3340  Nav, landing, taxi & wing lights.

ATA-3315  Map lights.

ATA-3345  Anti collision (beacons & strobes).

ATA-3320  Passenger & Courtesy lighting.

ATA-3350  Emergency lighting.

Completed by (_________) Insp. (_________)

 

 

 

NAVIGATION

 

ATA-3411  Pitot & static system.

ATA-3434  Marker beacon.

ATA-3412  OAT indicator & sensor.

ATA-3442  Weather radar system.

ATA-3413  Rate of climb indicator.

ATA-3444  Ground proximity system.

ATA-3414   Airspeed indicator.

ATA-3446  Non radar weather system.

ATA-3416  Altimeter & encoder.

ATA-3451  DME / TACAN.

ATA-3418  Stall warning system.

ATA-3452  Transponder.

ATA-3421  Attitude gyro.

ATA-3453  Loran / data base.

ATA-3422  Directional gyro & HSI.

ATA-3454  VOR.

ATA-3423  Compass, RMI & deviation card.

ATA-3455  ADF.

ATA-3424  Turn & bank / Rate of turn indicator.

ATA-3457  GPS positioning system & data base.

ATA-3425  Flight director.

ATA-3460  Moving map & data base.

ATA-3431  Localizer.

ATA-3470  Navigation &  transponder antenna.

ATA-3432  Glide slope. 

 

Completed by (_________) Insp. (_________)

 

 

Oxygen

 

ATA-3500  Oxygen system.

ATA-3525  Oxygen mask & hoses.

ATA-3505  Oxygen bottles.

ATA-3530  Portable oxygen system.

ATA-3515  Oxygen generators.

 

Completed by (_________) Insp.( _________)

 

 

 

PNEUMATIC

 

ATA-3606  Stand-by systems.

ATA-3620  Pneumatic indicating system.

ATA-3610  Distribution, manifolds & hoses.

ATA-3615  Regulating valves & check valves.

ATA-3650  Primary filtration.

 

Completed by (_________) Insp. (_________)

 

 

 

VACUUM

 

ATA-3706  Stand-by systems (non-induction).

ATA-3730  Relief valve, filtration & check valves.

ATA-3710  Distribution, manifolds & hoses.

ATA-3740  Primary filtration.

ATA-3720  Vacuum indicating system.

 

Completed by  (_________) Insp. (_________) 

 

 

 

ENGINE CONTROLS

 

ATA-7601  Prop synchronizing.

ATA-7605  Alternate, ram air & carburetor heat.

ATA-7602  Mixture control.

ATA-7606  Turbo waste gate (Non automatic).

ATA-7603  Throttle control.

ATA-7607  Cowl flap control.

ATA-7604  Prop governor control. 

 

Completed by (_________) Insp. (_________)

 

 

   

ENGINE INDICATING

 

ATA-7713  Manifold pressure, hoses & vacuum break.

ATA-7722  Exhaust & turbine inlet temp.

ATA-7714  Tachometer.

ATA-7723  Carburetor air, CDT & intercooler temp.

ATA-7719  Oil pressure & hoses.

ATA-7728  Fuel pressure, flow indicating & hoses.

ATA-7720  Oil temperature.

ATA-7740  Engine analyzer & graphic monitor.

ATA-7721  Cylinder head temperature.

ATA-7745  Engine thrust detector system.

Completed by (_________) Insp. (_________)

 

 

 

STRUCTURAL INSPECTION

 

ATA-5110  Posture & symmetry.

ATA-5160  Control surface balancing.

ATA-5115  Structural integrity.

ATA-5180  Electrical bonding.

ATA-5140  Attach fasteners.

 

Completed by (_________) Insp. (_________)

 

 

 

FUSELAGE STRUCTURE

 

ATA-5300  Fuselage structures.

ATA-5344  Fuselage door hinges.

ATA-5301  Aerial tow equipment.

ATA-5345  Fuselage equipment attach fittings.

ATA-5330  Fuselage skin & drain holes.

ATA-5346  Power plant attach fittings.

ATA-5340  Fuselage main attach fittings.

ATA-5342  Stabilizer attach fittings.

ATA-5341  Wing attach fittings (on fuselage).

ATA-5347  Seat & cargo attach fittings.

ATA-5343  Ldg gear attach fittings & wheel wells.

ATA-5350  Fuselage aerodynamic fairings.

Completed by (_________) Insp. (_________)

 

 

 

NACELLE & PYLONS

 

ATA-5400  Nacelle & pylon structure.

ATA-5415  Attach fittings (nacelle / pylon).

ATA-5414  Nacelle & pylon skin.

 

Completed by (_________) Insp.(_______)

 

 

 

STABILIZERS

 

ATA-5510  Horizontal, vertical, canards & stabilators.

ATA-5542  Rudder or ruddervator skin & caps.

ATA-5512  Horiz., vert, canards & stab (skin, tips & boots).

ATA-5543  Rudder, elevator trim & servo tab structure.

ATA-5513  Horiz stab, vert, canards & stab (tabs & fairing).

ATA-5550  Empennage Flight Control attach fittings.

ATA-5520  Elevator structure.

ATA-5551  Horizontal or V tail stabilizer attach fittings.

ATA-5522  Elevator, skin & tips.

ATA-5552  Elevator & trim tab attach fittings.

ATA-5523  Elevator trim & servo tab structure.

ATA-5553  Vertical stabilizer attach fittings.

ATA-5330  Vertical stabilizer structure.

ATA-5554  Rudder & trim tab attach fittings.

ATA-5532  Vertical stabilizer, skin & caps.

 

ATA-5540  Rudder or ruddervator structure.

 

Completed by (_________) Insp.( _________)

 

 

 

WINGS

 

ATA-5700  Wing structure.

ATA-5744  Control surface attach fittings.

ATA-5725  Wing struts & brace wires.

ATA-5751  Aileron structure & skin.

ATA-5726  Wing tips & wing lets.

ATA-5752  Aileron trim & servo tab structure.

ATA-5730  Wing skin. 

ATA-5753  Flap structure & skin.

ATA-5735  Wing fairings.

ATA-5755  Spoiler & speed brake structure.

ATA-5740  Wing attach fittings.

 

Completed by (_________) Insp. (_________)

 

 

 

SERVICING

 

ATA-1200  Cleaning.

ATA-1235  Oxygen.

ATA-1210  Fuel servicing.

ATA-1240  Aircraft lubrication.

ATA-1230  De-ice & anti ice fluid.

 

Completed by (_________) Insp. (_________)

 

 

 

HYDRAULICS (Mil H-5606)

 

ATA-1250  Brake hydraulic reservoir.

ATA-1256  Main hydraulic & gear reservoirs.

ATA-1252  Steering shimmy dampener.

ATA-1258  Flap hydraulic reservoir.

ATA-1254  Landing gear struts.

ATA-1259  Air conditioning hydraulic drive.

Completed by (_________) Insp. (_________)

 

 

 

AIR & NITROGEN

ATA-1275  Tire service mains & nose.

ATA-1285  Hydraulic accumulator.

ATA-1280  Land gear strut mains & nose.

ATA-1290  Landing gear emergency blow down. 

Completed by (_________) Insp. (_________)

 

 

FINAL

SIGNATURE

Items not covered by “Check List”

(__________)

Correct any discrepancies

(__________)

Pressure inspect engine fuel system

(__________)

Pre Cowl, inspection completed

(__________)

Complete documentation

(__________)

Clean, cowl, close up

(__________)

Cowling inspection

(__________)

Post inspection run-up

(__________)

Set clocks to correct time

(__________)

Flight check if required

(__________)

Clean aircraft / interior

(__________)

Date Completed

(__________)

AMT Signature

(__________)

Inspector

(__________)

 

 

 

Note: This check list does not supersede Manufacture’s publications!